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API 510 – Pressure Vessel Inspection

Course Overview

API 510 is the American Petroleum Institute’s inspection code for in-service pressure vessels and the pressure-relieving devices that protect them.
This course provides comprehensive coverage of the code’s scope, definitions, inspection practices, and requirements — with practical case studies and preparation for API 510 certification.
The most recent edition (11th, October 2022) will be discussed in detail, along with relevant ASME codes and API RP 572 guidance.

What Will I Learn?

By the end of this course, you will be able to:

  • Understand the API 510 code structure, definitions, and application.
  • Apply inspection and testing practices for in-service pressure vessels.
  • Calculate wall thickness, nozzle design, and test pressures with real-world examples.
  • Interpret API RP 572 inspection logic and best practices.
  • Understand ASME Section VIII Div. 1 requirements for pressure vessel design and materials.
  • Evaluate welding procedures and qualifications as per ASME Section IX.
  • Select and apply Non-Destructive Examination (NDE) techniques according to ASME Section V.
  • Prepare effectively for the API 510 certification exam with mock tests and case studies.

Target Audience

This course is ideal for:

    • Inspection engineers and QA/QC professionals in oil, gas, petrochemical industries.
    • Mechanical engineers working with design, operation, or maintenance of pressure vessels.
    • Plant engineers, maintenance supervisors, and integrity specialists.
    • Welding inspectors and NDE technicians seeking API 510 certification.
    • Professionals preparing for API 510 or related ASME code examinations.

Materials Included

    • Detailed lecture notes covering all related APIs and ASME codes.
    • Case studies on calculations, testing requirements, and inspection scenarios.
    • Practice quizzes, open-book and closed-book mock exams with model answers.
    • Sample Welding Procedure Specifications (WPS) and Procedure Qualification Records (PQR).
    • NDE method guidelines and inspection checklists.

Requirements / Instructions

    • Basic engineering knowledge recommended.
    • Familiarity with ASME/API codes is helpful but not mandatory.
    • Bring a scientific calculator, notebook, and a copy of the API 510 code.
    • Review pre-course reading materials before the first session.
    • Commit to active participation in discussions, quizzes, and exercises.

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